Challenge: Company that changed oil in hydraulic presses in every 4,000 hours could get a limited technical support service from existing oil supplier.
Solution: After site visit by Shell technical personnel to the company, the company was recommended to use the oil.
Result: Oil change intervals in the company extended from 4,000 hours to 6,000 hours. Labor costs dropped due to decreased maintenance requirement. Due to the use of a product with higher performance, mechanical problems considerably decreased while lifecycle of parts increased. Company saved $21,000 by using the product recommended by Shell.
Please contact our OMF Sales Support Engineer for further information and similar works in your company ([email protected]).
The Company that started to use our full-synthetic Shell Corena S4 R 68 screw compressor oil saved around $12.185 annually.
Challenge: Since thermal and oxidation resistance of compressor oil that is used is weak, it is necessary to change oil once in every 5.000 hours, which increases operational costs.
Solution: Shell Lubricants Technical Team examines and analyzes performance of existing oil with LubeAnalysts and recommended the company to use Shell Corena S4 R 68. It was also recommended to give technical support to personnel who use and apply the oil.
Result: Company that started to use Shell Corena S4 R 68 reduced its operational costs by 50% and extended oil change intervals from 5,000 hours to 10,000 hours. Lower oil consumption resulted in decrease in labor costs. Oil wastes were also reduced and maintenance applications were developed. Company saved $12.185 annually by using the product recommended by Shell.
Company that started to use Shell Rimula R6 M 10W-40 fully-synthetic Heavy Duty Diesel Engine Oil in its Heavy machines and trucks saved annually around 81.096 TL.
Challenge: Company used to change API CI-4 class engine oil used in trucks and heavy machines that operate on-site in every 250 hours.
Solution: It was envisaged that long-term change intervals would be reached even under the most challenging conditions with the use of new-generation, high-performance Shell Rimula R6 M 10W-40 engine oil and the product was recommended to the customer.
Result: Company used Shell Rimula R6 M 10W-40 engine oil and increased oil change interval to 500 hours and decreased its annual engine oil and consumables consumption costs. Company saved 81.096 TL by using the product recommended by Shell.
A customer who needed 15W-40 Heavy Duty Engine Oil in his fleet used our Shell Rimula R4 L 15W-40 and saved annually 33.400 TL.
Challenge: Company used to use a vehicle fleet of BMC trucks. Maintenance authorities wanted to extend oil change intervals of their trucks and make both time and cash saving. They decided to carry out a study with Shell technical team.
Solution: Shell technical team recommended using Shell Rimula R4 L 15W-40 in order to extend oil change intervals and monitor oil analyses of the process with Shell LubeAnalyst.
Result: Company used Shell Rimula R4 L 15W-40 in its trucks and observed that oil change intervals extended from 250 hours to 500 hours within six months. Company saved 33.400 TL annually by using the product recommended by Shell.
Company that started to use fully-synthetic Shell Omala S4 GX 460 product in 25 & 85 & 150 tons crane reducers saved 22.720 TL annually.
Challenge: Company wanted to reduce maintenance costs and save energy due to low performance of mineral gear oil that is used by maintenance team.
Recommendation: Shell technical experts decided based on the training and on-site examination made by them to carry out a joint work with company’s technical team on existing crane reducers in order to observe energy savings to be provided by Shell Omala S4 GX 460 fully-synthetic gear oil instead of mineral gear oil used in the enterprise
Result: In the process of this study, company's technical team reported that they determined a 4% energy saving compared to the initial values during the study on mineral gear oil. Company saved 22.720 TL annually by using the product recommended by Shell.
Company that used our Shell Gadus S3 V460 2 during the study on a greasing point in Iron-Steel factory reported to save 68.150 TL annually.
Challenge: The company used to use lithium-complex soap based mineral product from a different supplier at its greasing point. Maintenance department wanted to extend greasing interval that was performed in every 22 minutes with a central system for every line and to reduce grease consumption. Shell technical team was contacted in connection with the subject matter.
Solution: Shell technical experts recommended based on the training and on-site examination made by them to the company to use Shell Gadus S3 V460 2 product as an alternative for lithium-complex soap based mineral product that had been used.
Result: Customer started to use Shell Gadus S3 V460 2 and tripled its greasing interval and reached 66 minutes. It was determined based on the study that the lifecycle of central grease pump quadrupled. Company saved 68.150 TL annually by using the product recommended by Shell.
Company that used our Shell Gadus S2 V220 0 during the study on a greasing point in Marble industry reported to save 68.150 TL annually.
Challenge: Company wanted both to reduce grease consumption by equipment to which grease was applied and to improve lifecycle of consumables lubed by grease. Company contacted Shell technical branch for launching this study.
Solution: Shell technical experts recommended based on the examination made by considering application and working conditions to use Shell Gadus S2 V220 0 product as an effective alternative for lithium soap based mineral Grease that had been used.
Result: Customer started to use Shell Gadus S2 V220 0 grease and determined that grease consumption decreased and lifecycle of equipment consumables affected due to lubricating performance of Grease extended. Company saved 57.260 TL annually by using the product recommended by Shell.
Please contact our OMF Sales Support Engineer for further information and similar works in your company ([email protected]r).
Company that decided to use our Shell Gadus S2 V220AD 2 grease in connection with lubrication of pins and bushes of heavy machines saved 80.000 TL annually.
Challenge: Company used to use lithium-based, general purpose grease in order to lube heavy machine pins and bushes. In conclusion, they faced many problems, including a high amount of wear and a high amount of grease consumption like 24 tons per year. When lubricating cost and breakdown times are added, Shell technical team came together with the customer for the solution of customer problem.
Recommendation: Shell technical team recommended Shell Gadus S2 V220AD 2 product that Proven its performance in many enterprises as an effective alternative for lithium-based grease that had been used.
Result: Customer started to use Shell Gadus S2 V220AD 2 product and obtained the following advantages: